Automatic programming robot (automatic programmer)

Special Nomenclature: automatic programming robot, automatic burner, intelligent programmer, fully automatic programming device, fully automatic programmer,fully automatic burner, these special nomenclature actually is similar devices (instead of manual chip programming Of the fully automatic programmer, the following unified known as the chip fully automatic programmer)

• Scenario one: Manual offline programmer（Off-line Programmer）
• Scenario two: Fully automatic offline programmer( Automated Programmer)
• Scenario three: Manual online programmer ( In-system Programmer)
• Scenario four: ISP workstation (In-system Programming Station)
• Scenario five: Programming Service Outsourcing (OEM)

SUPERPRO/SB01

Product introduction

• SUPERPRO SB01 is a cost-effective, fully automatic IC programming device / fully automatic IC writer / fully automatic IC writer designed to meet the needs of large-scale production of electronic products. The system uses IPC (built-in control card) + servo system + optical alignment system mode, fast and accurate positioning, fully automatic to complete chip capture, place, write, take film and packaging conversion process, to replace the traditional person Work, both greatly improve the production efficiency, but also eliminates the possible human error in the IC programming process. Equipment transmission system uses high-speed high-reliability design, built-in programmer using STI's latest speed intelligent universal programmer SUPERPRO 5000, every module completely independent rapid burn film, the efficiency is much higher than the parallel mass production programmer. Support PLCC, JLCC, SOIC, QFP, TQFP, PQFP, VQFP, TSOP, SOP, TSOPII, PSOP, TSSOP, SON, EBGA, FBGA, VFBGA, μBGA, CSP, SCSP package chip. Modular system design, project switching time is short, high reliability.

• Measured fully automatic programmer / fully automatic writer / fully automatic writer most powerful symbol: Output rate, also known as UPH, that can produce the number of chips per hour.

  Output rate is determined by the mechanical arm travel time, writing time, the number of modules; their relationship is: When the chip burning time is small, the mechanical arm stroke cycle is fast, and a certain percentage of the module number, Only unified coordination can have an impact on production capacity;

  After testing, high-speed arm with an efficient programmer, when deploy four modules,the production capacity of robot reach the peak.Every module is fully loaded operation, if the module configuration too much, the arm crawling the cycle has reached the limit, which can not increase productivity, Instead, more configuration modules led to a corresponding increase in costs. Therefore, the module is not as good as possible.

• IC package supports standard tray , tape and tube input and output. Built-in 4 programmer module, the efficiency of up to 1400 per hour.

• The performance of this equipment, whether it is mechanical system or programmer system has reached the world's top level, but the price is fully taken into account the affordability of many domestic enterprises, with a very high price.

Drive system

Machine efficiency: 1400UPH, an average of 2.5 seconds. Composition: high-performance motion control board + Panasonic servo system. Accuracy: X axis: ± 0.02mm; Y axis: ± 0.02mm; Z axis: ± 0.05mm. Effective travel: X axis: 500mm; Y axis: 380mm; Z axis: 60mm. Nozzle accuracy: ± 0.08mm.

 

visual system

Camera: 400 × 400 pixels. Visual accuracy: 0.1mm. Processing time: ~ 0.5sec.

 

writing system

Programmer: Equipped with 4 sets of high-performance new programmer SUPERPRO 5000.

 

charge and discharge device

• Fixed Tray: The user specifies the Tray plate model used and provides a special point position, the system automatically calculates the Tray plate where each chip is located.
• Fully a

• Tape In: Tape feeding, tape width depends on the chip.

• Tape Out: Tape discharge, taping width 12 ~ 44mm, cold seal or heat seal.

• Tube In: Tubular feed, freely adjustable according to feed tube width, up to 4 in parallel.

• Tube Out: tubular discharge, freely adjustable according to feed tube width, up to 4 in parallel.

Control System

• Control System

Operating System: Windows XP.

Display: 17-inch LCD monitor.

Data entry device: keyboard + mouse.

• Power supply

Operating Voltage：200～245V/50～60Hz。

power：2KW。

Air pressure ：0.6MPa

programmer chip model

None

Specifications

 

• Device Support: EPROM, Paged EPROM, Parallel and Serial EEPROM, FPGA Configuration Serial PROM, FLASH Memory (NOR and NAND), BPROM, NVRAM, SPLD, CPLD, EPLD, Firmware HUB, Microcontroller,MCU, etc., the device operating voltage 1.2-5V.

• Package support: PLCC, JLCC, SOIC, QFP, TQFP, PQFP, VQFP, TSOP, SOP, TSOPII, PSOP, TSSOP, SON, EBGA, FBGA, VFBGA, uBGA, CSP, SCSP，..

• Online communication interface: USB2.0

• Offline mode: Not supported

• Power supply Specifications: Input AC 100-240V, 50 / 60HZ; Output DC - Power consumption: 2KW

• Host size: 820 * 640 * 1550 mm; Weight: 248 kg

• Package size: - mm; package gross weight: 270 kg

SUPERPRO/SB02

Product introduction

• High productivity: The industry's top motion control card and servo system, professional control algorithm constitutes a high-speed, high precision, high stability of the movement and pick and place system. Built-in 4 sets of latest generation intelligent speed intelligent programmer SuperPro / 7500, each up to 4 sockets, the machine up to 16 sockets, large-capacity chip output rate increased significantly, especially eMMC NAND / NOR FLASH, SPI FLASH and other chip production capacity Up to 30 times more than the SuperPro / SB01.
• Precise: CCD camera as the next accurate positioning out of feeder outlet location, precision X-Y-Z-θ movement system accurate positioning to ensure accurate pick and place. As the CCD camera with visual positioning software to accurately measure the chip position deviation and to be adjusted to ensure accurate placement.

• Support device: built-in 4 high-performance ultra-high-speed production programmer SuperPro / 7500. Support eMMC, NAND FLASH, NOR FLASH, serial FLASH / EEPRO and other large-capacity memory has great advantages. Other types of devices such as MCUs are also available for custom requests.

• Rich peripheral support: I / O mode supports TRAY (manual mode, automatic mode matching), TAPE and TUBE. Support package conversion. Can be used for packaging conversion machine. Marking methods support ink, laser.

• Short changeover time: I / O device and adapter replacement methods are quick and easy, intelligent in position calibration, programmer setup and barcode automation.

• Powerful intelligent software: graphical human-machine interface, powerful and friendly software, learning time is short, the machine automatically save the initial settings, the programmer configuration and selection is automatically saved, statistics and log information is rich, convenient production and quality backtracking, flexible Bad socket and module automatically prohibit the strategy to reduce the rate of unattended cases, to prevent lamination mechanism.

• Remote management capabilities: network port and software features to provide remote loading project files, real-time quality control, production control, file encryption and other functions.

• Reliable and safe: The industry's top ball screw and rail, motor, motion control card, control algorithm, 7 years professional robotics experience, 20 years programmer professional experience, 20 years of quality management experience.

Drive system

• Drive: X-Y-Z-θ system, South Korea's high-performance motion control board, Panasonic servo system, THK lead screw and rail.
• Accuracy: X axis: ± 0.02mm; Y axis: ± 0.02mm; Z axis: ± 0.05mm;

• θ axis: 0.1 °.

• Effective travel: X axis: 500mm; Y axis: 380mm; Z axis: 60mm.

• Operable chip size: the largest 25x25mm, the smallest 2x2mm

visual system

• Visual camera, used to precisely position the feeder outlet.
• As the CCD camera with visual positioning software to accurately measure the chip position deviation and to be adjusted to ensure accurate placement.

• Industrial digital camera. 512 × 512 Pixel

• Visual range: 30mmX30mm

writing system

• Built-in 4 high-speed universal programmer SuperPro / 7500, each supporting up to 4 chips at the same time programming; programming speed up to 10 times higher than SuperPro / 5000; direct support for a variety of voltage devices from 1.2V to 5V;
• High reliability and stability;

• Automatically detect chip misplug and poor pin contact;

• Improve the over-current protection function to avoid damage to the programmer;

• Rich and powerful software features.

IO equipment

Manual Tray

 

Standard configuration. Once programming one plate, after the completion of manual plate change. This method can not be completed online marking.

Tape packaging machine (Tape-out) 

The finished chip is repackaged into TAPE. Optional cold seal or heat seal. Taping width 8-32mm adjustable.

Tape feeder （Tape-In）

Tear off the tape and feed it into the suction nozzle. YAMAHA pneumatic feeder. According to the choice of chip width, size is 8-32mm.

Automatic Tray in and out machine (Tray-In/Out) 

Place a maximum of 15 standard JEDEC TRAY trays at one time, automatically sending, exiting, marking (optional).

Tube charge feeder(Tube-In)

Vibration way to complete the tube material input. Select the rail and guide slot based on the chip width. 

 

Tube charge feeder(Tube-Out)

Vibration way to complete the tube material output. Select the rail and guide slot based on the chip width.

 

Taping system with ink(Tape Ink-Marker)

An additional system on Tape-out. Mark a dot with ink on the programmed chip.

 

Automatic Tray Injector Ink Marking System(TRAY Ink-Marker)         

 

An additional system on (Tray-In / Out) (optional). Used to mark a dot with ink on a programmed chip.

 

Laser marking system(Tape Laser-Marker)                

 

An additional system (optional) on Tape-out or Tray-In / Out. Used to laser mark up to 4 characters on the programmed chip.

 

Accessories (optional) and supplies

A variety of package programming adapter, nozzle, socket pressure block.

 

Control System

• Control System

operating system：Windows XP.

Display: 17-inch LCD monitor.

Data entry device: keyboard + mouse.

• Power supply

Operating Voltage：200～245V/50～60Hz.

power：2KW.

Air pressure ：0.6MPa.

programmer chip model

None

Specifications

• Device Support: EPROM, Paged EPROM, Parallel and Serial EEPROM, FPGA Configuration Serial PROM, FLASH Memory (NOR and NAND), BPROM, NVRAM, SPLD, CPLD, EPLD, Firmware HUB, Microcontroller,MCU, etc., the device operating voltage 1.2-5V.

• Package support: PLCC, JLCC, SOIC, QFP, TQFP, PQFP, VQFP, TSOP, SOP, TSOPII, PSOP, TSSOP, SON, EBGA, FBGA, VFBGA, uBGA, CSP, SCSP，..

• Online communication interface: USB2.0

• Offline mode: Not supported

• Power supply Specifications: Input AC 100-240V, 50 / 60HZ; Output DC - Power consumption: 2KW

• Host size: 820 * 640 * 1550 mm; Weight: 248 kg

• Package size: - mm; package gross weight: 270 kg

SUPERPRO/SB03

Product introduction

• Benefit from a new generation of higher-speed programmer core, x4 socket module, x4 nozzle structure, the production efficiency up to ten times, especially for NAND / NOR FLASH, eMMC, serial EEPROM and other high-capacity chip production capacity is extremely Big upgrade.
• Programmer system uses eight latest speed intelligent programmer SUPERPRO / 7500. Write faster than SUPERPRO / 5000 up to 8 times. Each programmer can 

• 4 suction nozzle + independent briquetting actuator + brand industrial computer and industrial top motion control card and servo system + professional control algorithm + high-speed visual positioning system constitute high-speed, high precision, high stability of the movement and pick and place system. Efficiency up to 2400UPH.

• More than 80,000 devices supporting more than 300 IC manufacturers. Is a truly universal automatic programmer.

• Support customized or third-party semiconductor testing machine into a fully automated semiconductor testing machine.

• IC packaging supports standard trays (TRAY), taping (TAPE) and Tube (Tube).

• Marking system optional ink marking device, laser marking machine.

• Designed for mass production of powerful software features. Project file barcode management, remote management, dynamic burning files, detailed log files.

• Compact design, covers an area of only 1280mm × 840mm. Old office buildings, manned elevators will not be an obstacle to use.

• High value for money. The Company is one of the few companies in the world with both programmer and robotics R & D capabilities that enable the best integration of programmer + robot + software with lower cost and quick response to user software functions Custom requirements.

Drive system

• Machine efficiency: up to 2400UPH.
• Composition: South Korea's high-performance motion control board + Panasonic servo system + THK lead screw and rail.

• Accuracy: X axis: ± 0.02mm; Y axis: ± 0.02mm; Z axis: ± 0.02mm.

• Effective travel: X axis: 1000mm; Y axis: 500mm; Z axis: 40mm.

• Nozzle accuracy: ± 0.07mm.

Visual system

• Industrial digital camera. 512 × 512 pixels.
• Visual range：30mmX30mm
• Vision system adjustment accuracy

Writing system

Programmer: Equipped with eight high-performance programmer SUPERPRO / 7500.

• More than 80,000 programmable devices supporting more than 300 IC manufacturers including EPROM, Paged EPROM, Parallel and Serial EEPROMs, FPGA Configuration Serial PROMs, FLASH Memory (NOR, NAND and eMMC), BPROM, NVRAM, SPLD, CPLD , EPLD, Firmware HUB, SCM, MCU, etc;

  Package Support:PLCC, JLCC, SOIC, QFP, TQFP, PQFP, VQFP, TSOP, SOP, TSOPII, PSOP, TSSOP, SON, EBGA, FBGA, VFBGA, μBGA, CSP, SCSP, QFN, SOT and so on.

• Unprecedented read and write speed

• 144-pin universal drive circuit. 144 feet less than the same package with different types of chips only one adapter. Universal adapter ensures fast new device support.

• Direct support for 1.2V to 5V voltage devices.

• More advanced waveform drive circuit to ensure high success rate of programming, the programming results can choose the level of double-voltage calibration to ensure lasting results.

• Automatically detect chip misplug and poor pin contact, to avoid damage to the device.

• Improve the over-current protection function to avoid damage to the programmer.

Charge and discharge device

• Fixed Tray: The user specifies the Tray plate model used and provides a special point position, the system automatically calculates the Tray plate where each chip is located.

• Automatic Tray out of the system: support for more tray out of material, up to 20 disk automatically enter and exit.

• Tape In: Tape feeding, tape width depends on the chip.

• Tape Out: Tape discharge, taping width 12 ~ 44mm, cold seal or heat seal.

• Tube In: Tubular feed, freely adjustable according to feed tube width, up to 4 in parallel.

• Tube Out: tubular discharge, according to the width of the discharge tube can be freely adjusted up to put 4 in parallel.

Control System

• Control System

operating system：Windows XP.

Display: 17-inch LCD monitor.

Data entry device: keyboard + mouse.

• Power supply

Operating Voltage：200～245V/50～60Hz.

power：2KW.

Air pressure ：0.6MPa.

programmer chip model

None

Specifications

• Operating Voltage：200～245V/50～60Hz.Power：2KW。

• External gas source: clean air, air pressure: 0.6MPa. 

• Mechanical Dimensions：

   Host: 1280(L)×840(W)×1500(H) (mm)

   automatic Tray：1100(L)×380(W)×1300(H)

• Charge and discharge machine：1100(L)×380(W)×1300(H) 

• Tape packing machine：1100(L)×380(W)×1300(H)

•  

  Machine net weight ：host is 450Kg

•  

  Automatic Tray charge and discharge machine:80Kg

•  

  Tape packing machine：80Kg